What are The Types of Double Pitch Chain?
Double Pitch Chains are a type of conveyor chain with extended pitch (twice the pitch of a standard roller chain) used in light to medium load conveyor applications. These chains come in different types based on their design, construction, and intended use. Here’s a breakdown of the most common types of Double Pitch Chains:
1. Standard Roller Type Double Pitch Chain (A-Type):
Design: These chains feature small, standard-sized rollers similar to those found in standard roller chains.
Application: Primarily used in light to medium-load conveying applications where low friction and wear resistance are essential. It works well for transmission drives as well.
Key Feature: The rollers have a smaller diameter, making them suitable for smooth movement along flat surfaces or guide rails.
Example Use: Automated conveyors in packaging or assembly lines.
2. Large Roller Type Double Pitch Chain (C-Type):
Design: These chains have larger rollers compared to the standard type, allowing them to roll over surfaces more easily.
Application: Commonly used in conveyor systems where the chain rolls directly on the conveyor tracks or surfaces. Large rollers reduce friction and wear on the conveyor bed.
Key Feature: The large roller design reduces wear on both the chain and the conveyor bed, leading to smoother, more efficient operation.
Example Use: Material handling conveyors, especially for heavy loads.
3. Double Pitch Conveyor Chain with Attachments:
Design: These chains can be fitted with different types of attachments (such as brackets, lugs, or slats) to suit specific conveying needs.
Application: Used in applications where the chain must carry or push products along the conveyor. Attachments help customize the chain for specific items or transport requirements.
Key Feature: The ability to customize the chain with different attachments for specialized tasks.
Example Use: Assembly lines, packaging industries, or food processing where products must be moved, sorted, or elevated.
4. Hollow Pin Type Double Pitch Chain:
Design: This type has hollow pins, allowing for the easy attachment of cross rods or other custom attachments without disassembling the chain.
Application: Commonly used in applications requiring flexible configurations or custom attachments like slats or flights.
Key Feature: Hollow pins make the chain more versatile by allowing attachments to be added or removed without disconnecting the chain.
Example Use: Conveyor systems that transport bulk materials like grains or small parts.
5. Double Pitch Leaf Chain:
Design: This type is composed of link plates and pins, but it does not have rollers. It is designed for high-tension applications.
Application: Mainly used in tension-loaded applications like forklifts or elevators where the chain must withstand heavy lifting and pulling forces.
Key Feature: High strength for tension applications but less suitable for direct rolling or sliding applications.
Example Use: Forklift mast chains or elevator lifting chains.
6. Double Pitch Corrosion-Resistant Chain:
Design: Manufactured with stainless steel or other corrosion-resistant materials to withstand harsh environments.
Application: Suitable for industries where the chain is exposed to moisture, chemicals, or extreme temperatures.
Key Feature: Resistance to rust, corrosion, and wear, making them ideal for outdoor or sanitary environments.
Example Use: Food processing, pharmaceutical industries, or outdoor conveyors.
7. Heavy-Duty Double Pitch Chain:
Design: Made for more robust applications, these chains have thicker plates and stronger pins for handling heavy loads.
Application: Used in industries where large, heavy items must be conveyed or where high strength is required.
Key Feature: Greater strength and durability than standard double pitch chains.
Example Use: Bulk material handling, construction equipment, or mining operations.
Summary of Key Types of Double Pitch Chain:
Type | Key Features | Common Applications |
---|---|---|
Standard Roller Type (A-Type) | Small, standard rollers; smooth movement. | Light to medium-load conveyors. |
Large Roller Type (C-Type) | Large rollers reduce friction on tracks. | Heavy-duty conveyors, material handling. |
Double Pitch Chain with Attachments | Customizable with various attachments. | Assembly lines, packaging, food processing. |
Hollow Pin Type | Hollow pins for easy attachment. | Bulk material handling, flexible conveyors. |
Double Pitch Leaf Chain | High-tension design without rollers. | Lifting applications (forklifts, elevators). |
Corrosion-Resistant Chain | Made from stainless steel for harsh conditions. | Food processing, outdoor conveyors. |
Heavy-Duty Double Pitch Chain | Stronger, thicker plates for heavy loads. | Mining, construction, bulk material handling. |
Each type of Double Pitch Chain serves specific needs, from general conveyor applications to heavy-duty and corrosion-resistant environments.
GIDI CHAIN LIMITED supply lots of roller chain, conveyor chain, Leaf Chain, welded chain, forged chain, Palm Oil Mill Chain, Hoisting Chain,Mine and Metallurgy Chain, etc. totaling over 3000 varieties. and 90% of chains are exported to worldwide, Which mainly export to Southeast Asia, European, North America, South America. Chains are welcomed by customers with the excellent quality. Our company owns more than 100 sets of advanced and professional manufacturing equipment, Perfect and rigorous QC system is implemented in every process from material purchasing to finished products packaging. Also, we have passed the ISO9001: 2015 Quality Management System Certification.
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